HZS Concrete Batching Plant – Belt

yjs-series-twin-shaft-concrete-mixer

DASION belt type of concrete batching plant consists of material batching, mixing and electric control system, etc, which is automatic intellective concrete mix

DASION belt type of concrete batching plant consists of material batching, mixing and electric control system, etc, which is automatic intellective concrete mixing equipment, but use small area and easily maintenance. concrete plants

Brief introduction:

DASION belt type of concrete batching plant consists of material batching, mixing and electric control system, etc, which is automatic intellective concrete mixing equipment, but use small area and easily maintenance. DASION assemble high performance separated control room, which includes control panel, power cabinet, air conditioner, Printer, etc. That will make the plant operation easily, safe and speedy, but also produce high quality concrete because of more accurate material measurement.

DASION concrete batching plant is widely used in big and medium construction projects, road, bridge project, and concrete prefabrication factory.

HZS Concrete Batching Plant - Belt type1

HZS Concrete Batching Plant - Belt type2

HZS Concrete Batching Plant - Belt type3
Features and benefits:

1. Driving system of concrete mixer adopts planetary gear, the shaft insures circumgyrate at the same speed.
2. With its modularization structure, it is easy to transport, install and debug more quickly. It has various of foundation form to ensure accommodate different work-site. Structural members are durable.
3. Mixing system choose DASION (or Italian SICOMA) twin-shaft forced concrete mixer, which has high efficiency and good mixing quality, scale board and mixing blades adopts high-rigidity and high tenacity wearable alloy steel, to prolong the working life. It can well mix dry concrete, semi-dry concrete, plastic concrete (etc) in certain time.
4. Scale components of measurement system are all from famous brand, computer controlled to ensure the weighing accurate and reliable performance, so that it can also meet the requirement of every high performance good concrete.
5. Aggregate feeding system adopts Belt Conveyor, can be assembled rainproof and tighten device for belt.Aggregate lifting appliance adopts frequency control, thus providing smooth and reliable operation.
6. Lubrication system adopts advanced centralized oil lubricating system, convenient for oil supplying, this system is equipped with overvoltage warning and low oil level warning, safe and reliable.
7. PC+PLC control system ensures the high simple and reliability, human-based intelligent control facilitates the continuously producing, but with dynamic display panel to make the operator clearly know the operation of each part. Abnormal operation and fault automatic detection, using text, sound, light, alarm, convenient maintenance and troubleshooting. The system can print the report at any time.
8. Assemble sidewalk and ladders for every maintenance and service part, assemble high-pressure water flushing device for concrete mixer clean, good maintainability.
9. All of powder material is feeding, batching, unloading, mixing in closed space., reduce the pollution to environment. Assemble dust-remover in main mixing building, and also pack the mixing building and belt conveyor.


HZS Concrete Batching Plant - Belt type4

 

HZS Concrete Batching Plant - Belt type5

HZS Concrete Batching Plant - Belt type6
Working principle:

Concrete batching plant has 4 main parts: Material feeding, Material measurement, Concrete mixing and whole plant control system.

The working procedure of automatic control system is:

1. Turn on control software, login to operation interface;

2. Set or access working parameters of concrete production, such as recipe number, concrete grade, slump, total production volume, etc.
3. Start production;
4. The software/PLC will give signal to each part of the plant, to finish the material feeding, measurement, loading into the concrete mixer, mixing and discharging;
5. If there are some problems during production, the software will detect the error and light up alarm lamp on computer screen or indicator display, so that the operator can stop the production till problems solved.
6. Regarding to the material feeding, the various of electric motors, butterfly valves and load cells will work automatically according to digital signal;
7. High-pressure air system will provide enough driving force for each unloading gates, such as aggregate bins, butterfly valve of scale hoppers, concrete mixer discharging gate, etc.
8. The software will control the whole system continuously produce concrete till the set-volume finished production, unless emergency stop or turn to Manual style.

HZS Concrete Batching Plant - Belt type7

HZS Concrete Batching Plant - Belt type8

HZS Concrete Batching Plant - Belt type9
Main configuration and description of DASION Concrete Batching Plant (Belt type):

Model
HZS60
HZS90
HZS120
HZS150
HZS180
Capacity
60m3/h
90m3/h
120m3/h
150m3/h
180m3/h
Mixing system
Twin-shaft concrete mixer
Aggregate feeder
Belt conveyor
Discharging height
3900mm
3900mm
3900mm
4000mm
4000mm
After-sale service
Erection & commissioning, operator training
Warranty
12 months after erection
 
Concrete mixer
YJS1000
YJS1500/
SICOMA MAO2250/1500
YJS2000/
SICOMA MAO3000/2000
YJS3000/
SICOMA MAO4500/3000
SICOMA MAO6000/4000
Discharging volume
1000L
1500L
2000L
3000L
4000L
Charging volume
1500L
2250L
3000L
4500L
6000L
Mixing cycle
60s
60s
60s
60s
60s
Max. mixing size
100/80mm
100/80mm
100/80mm
120/80mm
120/80mm
 
Aggregate batching machine
PLD2400/
PLD1600
PLD2400
PLD3200
PLD4800
PLD4800
Storage bins quantity
3 or 4 sorts
4 sorts
4 sorts
4 sorts
4 sorts
Aggregate scale hopper
2400L/1600L
2400L
3200L
4800L
4800L
Aggregate feeding to mixer by
Belt conveyor
Measurement precision
±2%
±2%
±2%
±2%
±2%
 
Weighing system Principle
Force sensor (Load Cell)
Water weighing precision
±1%
±1%
±1%
±1%
±1%
Cement weighing precision
±1%
±1%
±1%
±1%
±1%
Additive weighing precision
±1%
±1%
±1%
±1%
±1%
Fly ash weighing precision
Optional Parts
±1%
±1%
±1%
 
Control system Type
Computer auto-control
Control panel board
Button, lamps, indicators,etc
PLC brand
SIEMENS/SCHNEIDER
Electric components
Relays, contactors, etc
Control cabin
≈6m2
≈9m2
≈10m2
≈12m2
≈12m2
Air conditioner
1 unit
1 unit
1 unit
1 unit
1 unit
Printer brand
OKI/PANASONIC/EPSON
Computer with control software
1 unit
1 unit
1 unit
1 unit
1 unit
Industrial monitor system
Optional parts
1 set
1 set
1 set
Uninterrupted Power Supply (U.P.S)
Optional parts
1 set
1 set
1 set
 
High-pressure air system
1 set
Air compressor
0.6MPa
0.8MPa
1.0MPa
1.0MPa
2.0MPa
Oil-water separator
1 unit
2 units
2 units
2 units
2 units
Solenoid valve
2 sets
2 sets
2 sets
2 sets
2 sets
Air tank
 
1 unit
1 unit
1 unit
1 unit
 
Documentation
 
 
 
 
 
Spare Parts
1 set
1 set
1 set
1 set
1 set
Concrete Foundation Design
1 unit
1 unit
1 unit
1 unit
1 unit
Operation Guide
1 unit
1 unit
1 unit
1 unit
1 unit
Maintenance Guide
1 unit
1 unit
1 unit
1 unit
1 unit
Electrical Diagram
1 unit
1 unit
1 unit
1 unit
1 unit
 
Cement storage and feeding system
Optional parts
Screw conveyor diameter
Ø219mm/
Ø 273mm
Ø273mm
Ø273mm/
Ø325mm
Ø273mm/
Ø325mm
Ø273mm/
Ø325mm
Cement silo capacity
50t/100t
100t
100t/200t
100t/200t
100t/200t
 
Outer plant pack except belt & aggregate bins
Optional parts
Assemble
Assemble
Material & Description
Laminboard, thickness: 50-75mm
Dust collector
1 set
External color painted
WHITE (or designed by clients)
Axial flow fan
1 unit
1 unit
2 units
2 units
2 units
Doors & Windows
1 set

The above parameters are subject to change without prior notice, please refer to the actual product.