HZS Concrete Mixing Plant – Bucket

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DASION Bucket type of concrete mixing plant consists of material batching, mixing and electric control system, etc, which is professional equipment for ready mi

DASION Bucket type of concrete mixing plant consists of material batching, mixing and electric control system, etc, which is professional equipment for ready mix concrete production, such as plasticity/dry concrete. concrete plants

Features and Benefits:

1. Mixing system: adopt JS series Twin-shaft Concrete Mixer for high quality of mixing effect. Assemble ladder, sidewalk and handrail, easily for worker maintenance;
2. Cement system: adopt separated cement silo and screw conveyor for cement storage and feeding, bulk cement pump can be provided based on customers requirement;
3. Weighing and control system: adopt new-design of electrical weighing system, can work with computer, SIEMENS PLC, digital display, etc, which will make sure the measurement accurate and timely;
4. Air system: adopt high quality of air compressor, air pipe and air cylinder, easy installation and maintenance;
5. Aggregate feeding system: adopt Bucket (Skip Hopper), assemble self-locking hoist motor for bucket up and down, to avoid bucket falls down suddenly;
6. Aggregate batcher: adopt PLD series of automatically weighing and discharging machine, reliable quality and long service life.
7. Supporting steel structure adopt heavy-design, to ensure the plant firm in working.
8. Concrete discharge height can be design to accommodate truck mixer/concrete pump/skip car.
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Brief introduction:

DASION Bucket type of concrete mixing plant consists of material batching, mixing and electric control system, etc, which is professional equipment for ready mix concrete production, such as plasticity/dry concrete.

 

DASION concrete mixing plant is widely used in small and medium construction products, road, bridge project, and concrete prefabrication factory.

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Working principle:

Concrete batching plant has 4 main parts: Material feeding, Material measurement, Concrete mixing and whole plant control system.

The working procedure of automatic control system is:

1. Turn on control software, login to operation interface;
2. Set or access working parameters of concrete production, such as recipe number, concrete grade, slump, total production volume, etc.
3. Start production;
4. The software/PLC will give signal to each part of the plant, to finish the material feeding, measurement, loading into the concrete mixer, mixing and discharging;
5. If there are some problems during production, the software will detect the error and light up alarm lamp on computer screen or indicator display, so that the operator can stop the production till problems solved.
6. Regarding to the material feeding, the various of electric motors, butterfly valves and load cells will work automatically according to digital signal;
7. High-pressure air system will provide enough driving force for each unloading gates, such as aggregate bins, butterfly valve of scale hoppers, concrete mixer discharging gate, etc.
8. The software will control the whole system continuously produce concrete till the set-volume finished production, unless emergency stop or turn to Manual style.
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Main configuration and description DASION concrete mixing plant (Bucket type):

Model
HZS25
HZS35
HZS50
HZS75
Capacity
25m3/h
35m3/h
50m3/h
75m3/h
Mixing system
Twin-shaft concrete mixer
Aggregate feeder
Bucket (Skip hopper)
Discharging height
1500-3800mm
3800mm
3800mm
After-sale service
Erection & commissioning, operator training
Warranty
12 months after erection
 
Concrete mixer
JS500
JS750
JS1000
JS1500
Discharging volume
500L
750L
1000L
1500L
Charging volume
800L
1200L
1600L
2400L
Mixing cycle
72s
72s
72s
72s
Max. mixing size
80/60mm
80/60mm
80/60mm
80/60mm
 
Aggregate batching machine
PLD800
PLD1200
PLD1600
PLD2400
Storage bins quantity
2 or 3 or 4 sorts
3 or 4 sorts
3 or 4 sorts
3 or 4 sorts
Aggregate scale hopper
800L
1200L
1600L
2400L
Aggregate feeding to mixer by
Bucket (Skip hopper)
 
Weighing system Principle
Force sensor (Load Cell)
Water weighing precision
±1%
±1%
±1%
±1%
Cement weighing precision
±1%
±1%
±1%
±1%
Additive weighing precision
±1%
±1%
±1%
±1%
 
Control system Type
Computer auto-control
PLC brand
Optional Part
Optional Part
Optional Part
SIEMENS
Control panel board
Buttons, lamps, indicators, etc
Electric components
Relays, contactors, etc
Control cabin Size & Quantity
Optional Part
Optional Part
≈6m2, 1 unit
≈6m2, 1 unit
Air conditioner
Optional Part
Optional Part
1 set
1 set
Printer brand
Optional Part
Optional Part
Optional Part
OKI/EPSON
 
High-pressure air system
1 set
Air compressor
0.6MPa
0.6MPa
0.6MPa
0.6MPa
Oil-water separator
1 unit
1 unit
1 unit
1 or 2 units
Solenoid valve
1 set
1 set
1 set
1 or 2 sets
 
Documentation
 
 
 
 
Spare Parts
1 set
1 set
1 set
1 set
Concrete Foundation Design
1 unit
1 unit
1 unit
1 unit
Operation Guide
1 unit
1 unit
1 unit
1 unit
Maintenance Guide
1 unit
1 unit
1 unit
1 unit
Electrical Diagram
1 unit
1 unit
1 unit
1 unit
 
Cement storage/feeding system
Optional parts
Screw conveyor diameter & length
Ø219mm/273mm, L=8000mm
Cement silo capacity
30t/50t/100t
30t/50t/100t
50t/100t
50t/100t

The above parameters are subject to change without prior notice, please refer to the actual product.